Installation Services

Rapid Pump & Meter and Machinery Services Co. provides installation services to Municipal, Industrial, Commercial and Transportation Sectors in USA. We have fully equipped machine shops in our 87,000 square feet of facilities in Paterson, Wall Township, New Jersey & NYC. Providing Experienced Technicians for over 50 years, providing proper plant layout, quality workmanship and materials, best equipment recommendations, and the most comprehensive services all lead to our goal of 100% customer satisfaction. As well as accommodating our customers with complete satisfaction, we provide the following:

Turn-key Installations

Our diversity compels us to offer clients turnkey installations that draw on many years of contracting experience in the industrial and environment markets. The process of plant modifications relocations or installations can often become costly and difficult when working with multiple subcontractors. The coordination of multiple tasks divided among various specialists often produces more of a headache than a solution. Our goal is to eliminate confusion by managing the project and providing Turn-key Solutions. Our staff of 75 employees can cover the complete spectrum of mechanical, electrical, and project management needs for any scale project.

  • Mechanical
    • Equipment Removal
    • Equipment Installation
    • Plant Relocations
    • Precision Alignment
    • Process Line Removal
    • Process Line Installation
    • Steel Fabrication and Erection
    • Troubleshooting
  • Electrical
    • Interconnect Wiring Disassembly
    • Interconnect Wiring Reassembly
    • Electrical Circuit Design
    • Start Up Services
  • Project Management
    • Plant Consolidations
    • Material Procurement
    • Vendor Coordination
    • Project Gant Chart Layouts
    • Engineering Services
    • Travel Arrangements

Design and Build Systems

We offer complete Design and Build services! Our construction projects can be complicated. Our goal is to simplify the process for our clients. The Design and Build Services offer faster completion of projects on time, with better coordination, resulting in a high quality project. A compilation of designers, architects, engineers, and the client will work as a team to turn your project dreams into reality. The Design and Build construction method eliminates any extra steps in the process, and provides many benefits:

  • Saves Time and Money
  • Improves Cost Effectiveness
  • Provides Greater Control
  • Improves Risk Management
  • Provides Single Source Responsibility
  • Reduces Overall Time of Construction Schedule
  • Fewer Surprises and Change Orders
  • Fewer Headaches for the Client

Complete Pump Station Installation

We specialize in the design, sales, and installation of pumps and controls for private, commercial and municipal pump and lift stations. We provide a full-range of pump station services, including design assistance, AutoCaD drawings, Pump & Control sales, installation services, preventative maintenance, startups and the electrical and mechanical expertise you need to assure a successful project. Our preventative maintenance program is designed to eliminate breakdowns. Retrofit solutions are cost-effective measures that provide alternatives to complete system replacement.

  • Pump and Motor Repair
  • Municipal Water and Wastewater Treatment Plant Rehabilitation
  • Piping Repairs
  • Private Lift Station Installation
  • Valve Replacement
  • Customized Pump Station Design
  • Filter Rehabilitation
  • Complete Pump Station Inspection and Evaluation
  • Emergency Generator Installation and Service
  • Complete Control Panel Inspection and Evaluation
  • Emergency Pump Out Service
  • Pump and Control Upgrades
  • Prompt 24/7 Emergency “On-Call” Service
  • Scheduled Maintenance Contracts
  • Chemical Systems
  • Preventative Maintenance Program
  • Structural Concrete Repairs
  • Startups

Energy Efficient Pump Controls

Pump controls are critical to efficient operation of any pumping system. Energy savings can be achieved by connecting fixed speed pumps to variable speed operation, and by reducing speed, start stops, and pump cycling the pump life will increase and power usage will be reduced. We work with our clients to evaluate your energy savings and return on investment for a variety of applications including:

  • Water Booster Systems
  • Water & Wastewater Treatment Systems
  • OEM Systems
  • Irrigation Systems
  • Washdown & Recycle Pumps
  • HVAC Chilled water pumps
  • Reverse Osmosis and Filtration: Cooling Tower Pumps
  • Blower Control Systems

Variable Frequency Drives (VFDs)

AC Inverters offer complete flexibility and outstanding performance, whether your application requires simple speed control or the torque performance of a powerful flux vector drive. The top brand name models we provide feature smooth performance, exceptional torque at any speed and quiet, efficient operation. The drives are used for a variety of applications including:

  • Pumps
  • Conveyors
  • Feeders
  • Fans
  • Blowers
  • Centrifuges

Whether your requirements are traditional DC drive applications or AC inverters, our engineers design systems to offer precise control over both torque and speed regulation in variable and constant Torque applications.

Water Booster Systems

Variable Speed water pressure booster systems utilize a Rapid Troll pump controller and single-or multi-stage pressure booster pumps. The pump controller monitors both flow and pressure, controlling the operation of the pump automatically, providing many benefits, including:

  • System maintains constant water pressure at all times
  • No pressure tank or switch is required
  • Wide Flow Ranges
  • Custom Skid Mount Packages
  • Variable Speed pumps minimize water Hammer

Flow Meter Installations

We are Flow Meter, Level and Water Quality Measurement Specialists, providing support and services for the petrochemical, water and wastewater, power generation, food, industrial and environmental industries.

  • Doppler Flow Meters
  • Ultrasonic Flow Meters
  • Portable Clamp-on Flow Meters
  • Open Channel Flow Meter
  • Telemetry and Data Logger Systems
  • Nutating Disc
  • Magnetic Flow Meters
  • Venturi Flow Meters
  • Turbine Flow Meters

Emergency Backup Generator Installations

We are the go-to source for onsite power generation. Our service is prompt, courteous and turnkey:

  • Design / Size Generator per Customer Electrical Requirements
  • Determine Suitable Location to Install Unit
  • Natural Gas, Liquid Propane or Diesel
  • Develop Drawings and Obtain Permits
  • Install Underground Electrical Services
  • Design / Build Generator Concrete Foundations
  • Custom Generator Enclosures

Concrete Foundations

We provide comprehensive design and installation of concrete foundations, and pads for our customers’, equipment installation including:

  • T-slab / T-shaped foundations for ground freeze areas
  • Monolithic slab-on-grade for non ground freeze areas (edges of the slab are thicker than the slab interior)
  • Frost-Protected for heated structure use (provides the benefits of monolithic slab-on-grade in areas subject to frost)
  • Monolithic concrete slab (poured in one operation versus 3 pours required for T-shaped foundations)
  • Metal fabrication for use in foundation work

Metal Fabrication

Our industrial metal fabrication shop provides a wide range of capabilities for special fabrication of all types of metal from sheet metal to plate and structural steel, as well as exotic metals. Our metal fabrication and machine shop provides diverse capabilities including:

  • Structural Steel
  • Ductwork
  • Machine Frames
  • Pump Bases
  • Blower Assemblies
  • Welding-Tig-Mig-Stick
  • OSHA Machine Guards
  • Weldments
  • Sheet Metal Fabrication
  • Steel Erectors
  • Mixer Mounting Frames
  • Tanks
  • Mezzanines
  • Staircases
  • Catwalks
  • Pump Skids
  • Pump Carts
  • Machine Bases
  • Exhaust Hoods
  • Dampers
  • Sound Enclosures

Ductwork Installations

We provide design and fabrication for a wide variety of Ducting and Exhaust Systems including:

  • Waste Extraction Systems
  • Heating and Ventilation Systems
  • Dust and Fume Collection
  • Pneumatic Conveying
  • Central Vacuum Systems
  • Process Ductwork
  • Building Exhaust
  • Air Make Up Systems

Utility Services

We provide all types of services to evaluate, design, install and repair all electrical and mechanical utility distribution systems, including:

  • Electrical Service Entrance Equipment
  • Natural Gas Services
  • Boiler Systems
  • Water Piping & Distribution
  • Wastewater Piping Systems
  • Solar Energy Systems
  • Steam Piping
  • Chilled Water Systems
  • Plant Make Up Air Systems
  • Plant Exhaust Systems

Electronic Controls

For more than 25 years we have been designing control systems. From simple relay logic style designs to complex digital drive systems incorporating PLC control and operator interfaces, our expert Engineers and Technicians provide the best possible quality at a reasonable price. Frequently, older pump stations and manufacturing machinery are in good working order, but limited by old, inefficient control systems. We provide programmable logic controls (PLCs) in old electronic control units, providing set-up and programming. For prompt, yet uncompromising quality service we are your turn-key resource for the sales, installation, retrofit, maintenance and repair of the electronic control systems required for industrial and municipal water systems, waste water system controls and complex production machinery.

  • Industrial Electronics
  • Power Electronic Devices / Power Electronics
  • Instrumentation and Controls
  • UL Custom Control Panels (UL 508a Rated)
  • Process Controls
  • Programmable Controllers
  • AC and DC Motors and Transformers (AC-DC Machines)
  • Motor Controls
  • Variable Frequency Drives (VFDs)
  • Servo and Stepper Systems
  • Robotics and Robotic Interfacing

Electrical Installations

From simple electrical contracting needs such as feeders and incoming electrical services to provide complete relay logic or complex PLC based digital drive systems, the diverse background of our full time technical staff provides the best quality and best value to you, our customer.

  • Industrial and Commercial Installations
  • Oven and Burner Controls
  • Vibration Analysis and Condition Monitoring
  • Electrical Contracting Services
  • Update of Obsolete Controls
  • Drive System Installation
  • PLC Programming
  • UL 508a Rated Facility
  • AutoCAD Documentation
  • Conduit and Wiring
  • Explosion Proofing Services
  • Ultraviolet Curing System – Service, Installation and Repairs
  • Electronic Troubleshooting / PLCs
  • Electronic Troubleshooting
  • State License #5712

Mechanical Installation Services

We provide high quality renovations staffing services to complete turn-key mechanical installations.

  • Riggers/Millwrights
  • Sheet Metal Mechanics
  • Pipefitting / Plumbers / Insulators
  • Fabricators / Welders
  • Plant Relocation Services
  • Machinists
  • Maintenance Mechanics

Boiler Installations

We provide conceptual design, product application, product selection, installation, maintenance, and repair of all types of boiler systems. The boilers we service include:

  • Hot water Boilers
  • Low Pressure Boilers
  • High Pressure Boilers
  • Hot Oil Systems Boilers

Motor Actuator Installations

We provide sales, installation, and service for all major manufacturer Motor Actuators. Our trained technical staff is well versed in all aspects of motor actuators.

  • Electric Actuators
  • Pneumatic Actuators
  • Hydraulic Actuators
  • Multi-Turn Actuators
  • Quarter-Turn Actuators
  • Linear Actuators
  • Actuator Motors
  • Actuator Limit and Torque Switches
  • Actuator Gearing
  • Valve Automation
  • Manual Operator
  • Actuator Controls
  • Actuator Electrical Connections
  • Fieldbus Technology
  • Actuator Safety Functions
  • Actuator Process Control Functions
  • Actuator Diagnostic Functions
  • Actuator Enclosure Protection
  • Actuator Explosion Protection
  • Actuator Sizing
  • Motor Actuator Mounting Hardware

Oil-Water Separators

Oil-water separators separate remove oil and suspended solids from wastewater, in accordance with design standards published by the American Petroleum Institute. Environmental standards now consider air compressor condensate a hazardous waste. Our technical expertise is critical to your oil-water separator design, installation, sales and service. Including:

  • Oil-Water Separator Trash Trap
  • Oil Retention Baffles
  • Flow Distributors
  • Oil Layer
  • Slotted Pipe Skimmer
  • Adjustable Overflow Weir
  • Sludge Sump
  • Chain And Flight Scraper
  • Dissolved Air Flotation (DAF) Units
  • Level Controls

Oil Skimmer Systems

Oil skimmers provide a dependable and relatively inexpensive way to remove oil, grease and other hydrocarbons from water. Oil skimmers help prevent premature filter blinding and reduce the chemical costs to process separated oil. We are your source for sales, installation, service of all types of oil skimmers and oil water separation equipment. We can supply oil skimmers for emergency oil spill clean-up situations and custom design and manufacture oil skimmers.

  • Sewage Scum Skimmer
  • Effluent Skimmer
  • Floating Weir Oil Skimmer
  • Rope Mop Wringer Oil Skimmer
  • Tube Skimmer
  • Brush Oil Skimmer
  • Disc Oil Skimmer
  • Floating Drum Oil Skimmer

Rotating Assembly Repairs

We provide complete design, installation, service and repair of rotating assemblies. Including:

  • Centrifugal Pumps
  • Screw Pumps
  • Piston Pumps
  • Split Case Pumps
  • End Suction Pumps
  • Submersible Pumps
  • Steam Turbines
  • Centrifugal Blowers
  • Paddle Wheel Fans
  • Turbine Pumps
  • Rotary Labe Blowers
  • Positive Displacement Pumps

Water Treatment Equipment

We can provide conceptual design, product application, product selection, installation, testing, monitoring, maintenance, and repair of all types of water treatment systems for industrial and municipal needs.

We service and supply the major manufacturers of pumps and can custom retrofit or repair existing pump systems. We also supply and install electric motor or engine drives, gearboxes and control panels. We use the latest motor controls and variable speed drive technologies to maximize system control and plant efficiencies.

We provide service and installation services for Water and Waste Water Treatment Systems for all types of industrial and municipal applications:

  • Activated Sludge Systems
  • Constructed Soil Filter
  • Advanced Oxidation Process
  • Aerated Lagoon
  • Aerobic Granular Reactor
  • Aerobic Treatment System
  • Anaerobic Clarigester
  • Anaerobic Digestion
  • Anaerobic Filter
  • API Oil-Water Separator
  • Anaerobic Lagoon
  • ATP Test
  • Bead Filter
  • Belt Press
  • Bioconversion of Biomass to Mixed Alcohol Fuels
  • Bioreactor
  • Bioretention
  • Biorotor
  • Bioroll
  • Biolytix
  • Carbon Filtering
  • Clarifier
  • Chlorine Disinfection
  • Coarse Bubble Diffusers
  • Combined Sewer
  • Cross Collector
  • Chains and Flights
  • Dissolved Air Flotation
  • Distillation Column
  • Desalination
  • Ecocyclet Systems
  • Electrocoagulation
  • Electrodeionization
  • Electrolysis
  • Electro-Fenton Process
  • Expanded Granular Sludge Bed Digestion
  • Facultative Lagoon
  • Fine Bubble Diffusers
  • Flocculation and Sedimentation
  • Fluidized Bed Biofilter
  • Flotation Process
  • Froth Flotation
  • Hydroclear Filters
  • Imhoff Tank
  • Longitudinal Collectors
  • Ion Exchange
  • Maceration (Sewage)
  • Membrane Bioreactor
  • Nanotechnology
  • NERV (Natural Endogenous Respiration Vessel)
  • N-Viro Atomizers
  • Parallel Plate Oil-Water Separator
  • Recirculating Sand Filter
  • Reed Bed
  • Retention Basin
  • Reverse Osmosis
  • Rotating Biological Contactor (RBC)
  • Sand Filter Settling Tanks
  • Septic Tank System
  • Sequencing Batch Reactor
  • Sewage Treatment
  • Stabilization Pond
  • Sludge DeWatering Systems
  • Submerged Aerated Filter
  • Trap-grease Recovery System
  • Treatment Pond
  • Trickling Filter
  • Ultrafiltration (Industrial)
  • Ultraviolet Disinfection
  • Upflow Anaerobic Sludge Blanket Digestion
  • Upflow Sludge Blanket Filtration (USBF)
  • Wet Oxidation